Installation


Placement of the Unit

This unit is designed to be located either inside the boiler housing or mounted on the wall where there is easy access to the Condensate Drain Pipe. Fix using the screws provided.

Important

The Frost-Sentry should only be fitted by a qualified technicianPlease read these instructions fully before installing the unit.

Installation of the Trace Heater Cablefig2fig1

The Trace Heater cable is pre-threaded into the Clear PVC Tubing. Ensure that the Ferrule end protrudes by at least 10mm. The entire assembly needs to b
e threaded through the condensate pipe such that the condensate will run down the centre of the clear plastic tube and will remain in close contact with the heating element.

1. Cut the Condensate Drain Pipe at a convenient place (Fig.1) and thread the Trace Heater/PVC tube (Ferrule end first) into the Condensate Drain Pipe (Fig.2). If this proves too difficult, this can be overcome by dis-assembling the Condensate Drain Pipe, threading the heater/tube through and then re-assembling.

fig3

 

 

 

 

2. The heating cable should run the full length of the condensate pipe as shown in Fig.3.

 

 

 

 

fig4

 

3. If the Condensate Drain Pipe is shorter than 3 metres,cut the Trace Heater Cable/PVC Tubing to reduce the length as appropriate. Extra care must be taken when shortening the trace heater cable as the heating elements are both few and delicate. These will need to be folded to ensure good electrical contact (Fig.4). If you have shortened the Trace Heater Cable, carefully pare back the PTFE outer sheath to reveal the shielding. You will need to prepare a connection using the shielding and then prepare a connection of the inner core (See Fig.4). Crimp supplied ferrules over the exposed conductors. Remember to leave enough Trace Heater Cable to extend through the T Piece and to allow you to connect to the connector box. Do NOT attempt to shorten the heating cable from the sealed end. Make sure that the trace heating cable is NOT shorter than 1 metre in length.

 

fig5

 

 

 

4. Attach the Clear PVC Tube to the adaptor so that all the condensate will drain through the PVC Pipe (see Fig.5).

 

 

 

 fig6

 

 

5. Slide the Clear PVC tube and Adaptor back into the Condensate pipe as shown(see Fig.6)

 

 

 

 

 fig7

 

 

6. Decide how the T Piece will enable the Trace Heater to enter the Condensate Pipe ie Straight through or at 90 degrees (see fig.7).

 

 

 

fig8afig8b

 

 

7. Pass the Trace Heater Cable through the selected opening in the T Piece and fit the T Piece to the Condensate Drain Pipe and fix using the appropriate adhesive (see Fig.8a and b)

 

 

 

fig9a

 

 

8. Thread the Trace Heater Cable through the bung (from the narrow end) and push the bung into the T piece to seal the pipe. You may require a sealant at the cable exit (see Fig.9a).

 

 

 

 

fig10

 

 

 

9. Connect the two wires from the Trace Heater to the connector block. Blue to inner core, Brown to shielding. The twin core electrical cable is used to connect the Trace Heater Cable to the main Frost-Sentry unit. This prevents the Frost Sentry from becoming too warm when the unit is in operation (see Fig.10).

 

 

 

 fig11

 

 

10. Plug the other end into the indicated connection on the Frost-Sentry unit (see Fig.11).

 

 

 

 

Installation of the Temperature Sensor

1. Drill a hole through the exterior wall and feed the temperature sensor through so that the bulb is outside the building to enable an accurate temperature reading (see Fig.12).

2. Seal the hole with a suitable sealant (Not included) to prevent draughts,water ingress and to hold the probe in place (see Fig.12)

3. Plug the other end into the indicated connection on the Frost-Sentry unit (see Fig.13).

fig12_13

Important

Note: The temperature sensor wire can be shortened as required to suit the installation by removing the plug from the end of the cable, shortening the cable and reinstalling the plug as per the original fitting.

DO NOT attempt to shorten the temperature sensor from the bulb end.

Activating and operation of the Frost-Sentry

To activate the unit, connect the power cable to the Frost-Sentry unit, plug into a switched 230V fused supply and switch on.

The Frost-Sentry Unit cover is semi transparent so that when the unit is in stand-by a GREEN LED is visible (see Fig.14).

When temperatures drop below 2.5 degrees C, the Frost Sentry will turn itself on. A RED LED will show that the Frost Sentry is active (see Fig.15). As temperatures drop further, the warmer the heating element will become.

If the RED LED is always on, irrespective of the outside temperature, please check the connections for the temperature sensor.

fig14_15

Verifying the operation of the Frost-Sentry

To check that the Frost Sentry has been correctly installed, unplug the Sensor Lead - this will set the unit into default - auto ON mode. The red LED will glow and the Trace Heater Cable will become warm within 2 to 3 minutes. To check this, place a finger on the exposed cable between the drain pipe and the connection box.

Remember to reconnect the Sensor Lead after this test.

Plug Replacement

The fuse in the main plug of this unit should always be replaced with one of identical rating. This unit is supplied with a fitted plug, however if you should need to fit a new plug follow the instruction below.

plug

Important

The wire in the mains lead are coloured in accordance with the following code: Blue ---Neutral, Brown ---Live

The wire that is coloured blue must be connected to the terminal that is marked with the letter N.

The wire that is coloured brown must be connected to the terminal that is marked with the letter L.